Common Issues with the Daihatsu Cast: Troubleshooting Solutions

By Brian Wong, Reviewed by: Kurt Niebuhr, Updated on April 16, 2024
1. Introduction
1.1. Overview of the Daihatsu Cast
1.2. Importance of diagnosing and addressing problems
2. Common issues with the Daihatsu Cast
2.1. Issues with the first-generation Daihatsu Cast (2015-2018)
2.1.1. Engine stalling or misfiring
2.1.2. Power loss or sluggish acceleration
2.1.3. Transmission problems
2.1.4. Electrical issues
2.1.5. Suspension and steering issues
2.2. Issues with the second-generation Daihatsu Cast (2019-present)
2.2.1. Engine oil consumption
2.2.2. Fuel pump failure
2.2.3. Brake system problems
2.2.4. Exhaust system issues
2.2.5. Cooling system problems
3. Diagnosis and solutions
3.1. Tools and equipment needed for diagnosis
3.2. Steps for diagnosing common issues
3.3. Recommended solutions and replacement parts
4. Maintenance and prevention
4.1. Regular maintenance schedule for the Daihatsu Cast
4.2. Tips for preventing common issues
4.3. Recommended upgrades or modifications
5. Conclusion
5.1. Summary of common issues and solutions
5.2. Importance of addressing issues promptly
5.3. Future outlook for the Daihatsu Cast
FAQ: Common Issues and Troubleshooting Solutions for the Daihatsu Cast
Example List of Daihatsu Cast Engine Error Codes and Descriptions

1. Introduction

1.1. Overview of the Daihatsu Cast

The Daihatsu Cast is a line of compact and stylish mini cars produced by the Japanese automaker Daihatsu. The Cast was first introduced in 2015 as a replacement for the Daihatsu Move, and it quickly gained popularity in Japan and other Asian markets. The Cast is available in both front-wheel and all-wheel drive configurations, and it features a range of engines and trim levels to suit different needs and budgets.

One of the defining features of the Daihatsu Cast is its unique and eye-catching design. The car's exterior is characterized by its rounded shape, bold lines, and distinctive front grille, which gives it a modern and playful appearance. The interior of the Cast is similarly stylish and functional, with a spacious cabin and a range of features designed to enhance comfort and convenience.

In terms of performance, the Daihatsu Cast is powered by a range of efficient and reliable engines, including a 1.0-liter three-cylinder engine and a 660cc three-cylinder turbocharged engine. Both engines are paired with a continuously variable transmission (CVT), which helps to maximize fuel efficiency and reduce emissions.

Despite its compact size, the Daihatsu Cast offers a surprisingly comfortable and enjoyable driving experience. The car's responsive handling, smooth ride, and ample features make it a pleasure to drive on both city streets and highways. The Cast also boasts a range of safety features, including airbags, anti-lock brakes, and stability control, which help to keep passengers safe in the event of an accident.

Overall, the Daihatsu Cast is a unique and versatile car that offers a winning combination of style, performance, and value. Whether you're looking for a fun and practical car for commuting or a reliable and efficient vehicle for everyday use, the Daihatsu Cast is definitely worth considering.

1.2. Importance of diagnosing and addressing problems

Diagnosing and addressing problems in a car is an important aspect of vehicle ownership, and this is especially true for the Daihatsu Cast. Like any car, the Cast is susceptible to a range of issues that can affect its performance, safety, and longevity. These issues can range from minor annoyances, such as a malfunctioning radio, to more serious problems, such as engine stalling or transmission failure.

One of the main reasons why diagnosing and addressing problems is important is that it can help to prevent more serious issues from developing down the line. For example, a small oil leak may seem like a minor issue, but if left unchecked, it can lead to engine damage and costly repairs. By identifying and addressing the issue early on, you can save yourself time and money in the long run.

Another reason why diagnosing and addressing problems is important is that it can help to maintain the safety and reliability of your Daihatsu Cast. If your car is experiencing issues with its brakes, suspension, or steering, it could put you and your passengers at risk on the road. By identifying and addressing these issues promptly, you can help to ensure that your car is always safe and roadworthy.

Diagnosing and addressing problems in your Daihatsu Cast can also help to improve its overall performance and fuel efficiency. For example, if your car is experiencing issues with its engine or transmission, it could be causing your fuel consumption to increase and your power to decrease. By addressing these issues, you can help to optimize your car's performance and reduce your fuel costs.

2. Common issues with the Daihatsu Cast

2.1. Issues with the first-generation Daihatsu Cast (2015-2018)

2.1.1. Engine stalling or misfiring

One of the most common issues that owners of the first-generation Daihatsu Cast (2015-2018) have reported is engine stalling or misfiring. This can be a frustrating and potentially dangerous issue, as it can cause the car to suddenly lose power or stall while driving.

There are several potential causes of engine stalling or misfiring in the Daihatsu Cast. One common cause is a faulty ignition coil, which can cause a misfire in one or more cylinders. Another possible cause is a dirty or clogged fuel injector, which can prevent fuel from reaching the engine and cause stalling or misfiring. In some cases, a faulty mass air flow sensor or throttle position sensor can also cause these issues.

To address engine stalling or misfiring in the Daihatsu Cast, it is important to first identify the underlying cause of the issue. This typically involves performing a diagnostic scan of the car's onboard computer to check for error codes and other diagnostic information. Once the cause of the issue has been identified, the necessary repairs can be made.

In many cases, replacing a faulty ignition coil or cleaning a clogged fuel injector can be enough to resolve engine stalling or misfiring in the Daihatsu Cast. In more severe cases, however, it may be necessary to replace the mass air flow sensor or throttle position sensor to fully address the issue.

It is worth noting that engine stalling or misfiring can also be caused by other factors, such as a low battery or faulty alternator. As such, it is important to have the car inspected by a qualified mechanic to ensure that all potential causes of the issue have been identified and addressed.

2.1.2. Power loss or sluggish acceleration

Another common issue reported by owners of the first-generation Daihatsu Cast (2015-2018) is power loss or sluggish acceleration. This issue can be frustrating, as it can affect the car's overall performance and make it more difficult to drive.

There are several potential causes of power loss or sluggish acceleration in the Daihatsu Cast. One common cause is a clogged air filter, which can restrict airflow to the engine and decrease power output. Another possible cause is a dirty or clogged fuel injector, which can cause fuel delivery issues and result in reduced engine performance. A faulty throttle position sensor or mass air flow sensor can also cause these issues, as they can impact the car's air-fuel mixture and cause power loss or sluggish acceleration.

To address power loss or sluggish acceleration in the Daihatsu Cast, it is important to first identify the underlying cause of the issue. This typically involves performing a diagnostic scan of the car's onboard computer to check for error codes and other diagnostic information. Once the cause of the issue has been identified, the necessary repairs can be made.

In many cases, replacing a clogged air filter or cleaning a dirty fuel injector can be enough to restore power and acceleration in the Daihatsu Cast. However, if the issue is caused by a faulty sensor, it may be necessary to replace the sensor to fully address the issue.

It is worth noting that power loss or sluggish acceleration can also be caused by other factors, such as a faulty spark plug or ignition coil. As such, it is important to have the car inspected by a qualified mechanic to ensure that all potential causes of the issue have been identified and addressed.

2.1.3. Transmission problems

Some owners of the first-generation Daihatsu Cast (2015-2018) have reported transmission problems. These issues can range from minor concerns, such as delayed or rough shifting, to more serious issues, such as complete transmission failure.

One common cause of transmission problems in the Daihatsu Cast is low or dirty transmission fluid. Over time, transmission fluid can become contaminated with debris and lose its effectiveness, leading to shifting issues and other problems. In some cases, a transmission fluid flush or replacement may be enough to resolve the issue.

Another possible cause of transmission problems in the Daihatsu Cast is a faulty solenoid. The solenoid is responsible for controlling the flow of transmission fluid through the transmission, and if it fails, it can cause a range of shifting issues. In some cases, the solenoid may need to be replaced to address the issue.

In more serious cases, transmission problems in the Daihatsu Cast may be caused by internal damage to the transmission itself. This can be caused by a variety of factors, including wear and tear over time or damage from an accident. In these cases, it may be necessary to rebuild or replace the transmission to fully address the issue.

It is important to address transmission problems in the Daihatsu Cast as soon as possible, as they can impact the car's performance and safety. Delayed or rough shifting can make it more difficult to control the car, while transmission failure can leave the car stranded and potentially cause further damage.

To address transmission problems in the Daihatsu Cast, it is important to have the car inspected by a qualified mechanic. This typically involves performing a diagnostic scan of the car's onboard computer to check for error codes and other diagnostic information. Based on the results of the diagnostic scan, the necessary repairs can be made to resolve the issue.

2.1.4. Electrical issues

Owners of the first-generation Daihatsu Cast (2015-2018) have reported a range of electrical issues. These issues can range from minor concerns, such as malfunctioning electrical components, to more serious issues, such as complete electrical system failure.

One common cause of electrical issues in the Daihatsu Cast is a faulty battery. Over time, the battery can lose its effectiveness, leading to issues with starting the car and other electrical problems. In some cases, a simple battery replacement may be enough to address the issue.

Another possible cause of electrical issues in the Daihatsu Cast is a faulty alternator. The alternator is responsible for generating power for the car's electrical system, and if it fails, it can cause a range of issues, such as dimming headlights or a malfunctioning radio. In some cases, the alternator may need to be replaced to fully address the issue.

In addition to issues with the battery and alternator, some owners of the Daihatsu Cast have reported issues with the car's electrical wiring. This can be caused by a variety of factors, such as exposure to moisture or damage from rodents or other pests. In some cases, it may be necessary to replace damaged wiring or make repairs to fully address the issue.

It is important to address electrical issues in the Daihatsu Cast as soon as possible, as they can impact the car's performance and safety. Malfunctioning electrical components can cause issues with starting the car or impact the car's ability to operate properly, while complete electrical system failure can leave the car stranded and potentially cause further damage.

To address electrical issues in the Daihatsu Cast, it is important to have the car inspected by a qualified mechanic. This typically involves performing a diagnostic scan of the car's onboard computer to check for error codes and other diagnostic information. Based on the results of the diagnostic scan, the necessary repairs can be made to resolve the issue.

2.1.5. Suspension and steering issues

The Daihatsu Cast is a compact car that was first introduced in 2015 and produced until 2021. Like any vehicle, it may experience various issues over time. One of the common issues with the first-generation Daihatsu Cast (2015-2018) is related to its suspension and steering.

Owners of the Daihatsu Cast have reported problems such as vibrations, noise, and a feeling of looseness in the steering wheel. These issues can be caused by a variety of factors, including worn out or damaged suspension components, unbalanced tires, or problems with the power steering system.

One possible cause of suspension and steering issues in the Daihatsu Cast is wear and tear on the shocks and struts. These parts are responsible for keeping the vehicle stable and absorbing shock while driving. Over time, they can become worn or damaged, leading to the symptoms mentioned above. In some cases, the issue may be related to the car's tires. Unbalanced or worn tires can cause vibrations and a feeling of looseness in the steering wheel.

Another possible culprit for suspension and steering issues is problems with the power steering system. The Daihatsu Cast uses an electric power steering system, which can experience issues that cause steering problems. One common issue is related to the power steering motor, which can fail and lead to a loss of power steering assist. In some cases, this can cause the steering wheel to become difficult to turn, which can be a safety hazard.

It is important to address suspension and steering issues in the Daihatsu Cast promptly to ensure the safety and reliability of the vehicle. If you experience any of the symptoms mentioned above, it is recommended to take your vehicle to a trusted mechanic for a thorough inspection and diagnosis of the problem. In some cases, replacement of worn or damaged parts may be necessary to restore the vehicle's handling and steering to its proper condition.

2.2. Issues with the second-generation Daihatsu Cast (2019-present)

2.2.1. Engine oil consumption

The second-generation Daihatsu Cast, introduced in 2019, has been reported to have issues with excessive engine oil consumption. This can be a cause for concern, as low oil levels can result in engine damage or failure. The problem has been noted particularly in the 1.0-liter turbocharged engine variant.

One potential cause of the oil consumption issue is faulty piston rings, which can allow oil to leak into the combustion chamber and be burned off during operation. Another possibility is a malfunctioning PCV (positive crankcase ventilation) valve, which can result in excess oil vapor being sucked into the engine and burned off as well.

To address the issue, Daihatsu has issued a service bulletin recommending that affected vehicles undergo an oil consumption test to determine if the problem is present. If excessive consumption is found, the piston rings and/or PCV valve may need to be replaced. It's important for owners of affected vehicles to monitor their oil levels closely and have their engines inspected regularly to catch any issues early on.

In addition, drivers can take some steps to minimize the risk of oil consumption. Regularly checking and topping off oil levels, using high-quality synthetic oil, and avoiding harsh driving conditions can all help to reduce the risk of engine problems.

2.2.2. Fuel pump failure

Fuel pump failure is another common issue reported in the second-generation Daihatsu Cast, which was launched in 2019. The fuel pump is a crucial component in the car's fuel system, responsible for delivering fuel from the tank to the engine. When it fails, it can cause a range of problems and affect the car's performance.

Some of the signs of fuel pump failure in the Daihatsu Cast include difficulty starting the engine, rough idling, and a loss of power or acceleration. The engine may also misfire or stall, and the car may have trouble maintaining a constant speed or hesitate when accelerating. These symptoms can be caused by a malfunctioning fuel pump, clogged fuel filter, or other issues in the fuel system.

To diagnose and address fuel pump issues in the Daihatsu Cast, a qualified mechanic will typically perform a series of tests, including checking the fuel pressure, inspecting the fuel pump relay, and testing the fuel injectors. Depending on the severity of the problem, they may recommend repairing or replacing the fuel pump or other components in the fuel system.

Regular maintenance and servicing of the fuel system can help prevent fuel pump failure and other related issues in the Daihatsu Cast. This includes changing the fuel filter as recommended by the manufacturer, using high-quality fuel, and ensuring the fuel tank is always at least a quarter full to prevent the pump from overheating. If you notice any signs of fuel pump issues in your Daihatsu Cast, it's important to address them promptly to prevent further damage and ensure safe and reliable driving.

2.2.3. Brake system problems

Another common issue that has been reported by some Daihatsu Cast owners is related to the brake system. Specifically, there have been reports of brake pedal going to the floor or a spongy feeling in the brakes, which can compromise the ability to stop the vehicle in a timely and safe manner. This issue is often caused by air or moisture in the brake lines or a malfunctioning brake master cylinder. It can also be caused by worn out brake pads, rotors or calipers.

If you experience any of these issues with your Daihatsu Cast, it is important to have the brake system inspected and repaired immediately. Continued driving with faulty brakes can pose a serious risk to your safety and the safety of others on the road. Regular maintenance and inspection of the brake system can help prevent issues from arising in the first place.

Additionally, it is important to use high-quality brake parts and fluids when servicing the brake system of your Daihatsu Cast. Using subpar or low-quality parts can compromise the safety and reliability of your vehicle. If you suspect that there is an issue with your brake system, it is recommended to take your vehicle to a certified mechanic who has experience with Daihatsu Cast to diagnose and address the problem properly.

2.2.4. Exhaust system issues

Another common issue with the second-generation Daihatsu Cast is related to the exhaust system. Owners have reported problems with the exhaust system, such as unusual noises, vibrations, and emissions issues.

One possible cause of these issues could be a malfunctioning catalytic converter. A catalytic converter is responsible for reducing harmful emissions and converting them into less harmful substances. If the converter is not functioning properly, it can result in poor performance and increased emissions.

Another possible cause of exhaust system issues could be related to the exhaust pipes and muffler. These components can become corroded or damaged over time, leading to leaks, noise, and reduced performance.

To address these issues, it's important to have the exhaust system inspected regularly and to replace any damaged components as needed. A qualified mechanic can diagnose the problem and recommend the necessary repairs. It's also important to ensure that the exhaust system is functioning properly to prevent harmful emissions and ensure compliance with local emissions regulations.

2.2.5. Cooling system problems

The second-generation Daihatsu Cast (2019-present) has also been reported to have some common issues related to the cooling system. One of the most common problems is related to the engine overheating. This can be caused by a number of factors, such as a malfunctioning thermostat, a damaged radiator, or a leak in the cooling system. When the engine overheats, it can cause serious damage to the engine, and it is important to address the issue as soon as possible.

Another issue that has been reported with the cooling system is a leak in the radiator. The radiator is responsible for removing heat from the engine coolant, and if it is damaged or leaking, it can lead to engine overheating and other problems. In some cases, the radiator may need to be replaced to resolve the issue.

Additionally, some owners have reported issues with the water pump, which circulates coolant through the engine. A faulty water pump can lead to a loss of coolant circulation, which can cause overheating and engine damage. If the water pump is determined to be the issue, it may need to be replaced.

It is important to address cooling system issues promptly to avoid more serious damage to the engine. Regular maintenance, including coolant system flushes, can help prevent issues and catch them early on. It is also recommended to have the cooling system inspected regularly to catch any potential issues before they become serious problems.

3. Diagnosis and solutions

3.1. Tools and equipment needed for diagnosis

Diagnosing problems with your Daihatsu Cast requires the use of specialized tools and equipment. These tools help to identify issues with the engine, transmission, brakes, and other systems. One of the essential tools needed for diagnosis is an OBD-II scanner. This tool is used to read diagnostic trouble codes (DTCs) that are stored in the vehicle's onboard computer.

Other important tools for diagnosing issues with the Daihatsu Cast include a multimeter, which is used to test the electrical system, and a fuel pressure gauge, which is used to check the fuel system's pressure. A compression tester is also needed to check the engine's compression, and a vacuum gauge is used to test the vacuum system. These tools help to diagnose issues such as engine misfires, fuel pump failures, and electrical problems.

In addition to these specialized tools, mechanics also need basic hand tools such as wrenches, sockets, and pliers to remove and replace parts during repairs. A floor jack and jack stands are also necessary for lifting the vehicle and providing a stable working platform.

Overall, having the right tools and equipment is critical to properly diagnosing and addressing issues with your Daihatsu Cast. Whether you are a professional mechanic or a DIY enthusiast, investing in these tools will help you save time and money in the long run by allowing you to diagnose and fix problems quickly and accurately.

3.2. Steps for diagnosing common issues

If you are experiencing common issues with your Daihatsu Cast, it is important to diagnose and address the problems promptly to prevent further damage to your vehicle. Here are some steps to help you diagnose common issues:

1. Identify the symptoms: The first step in diagnosing any issue is to identify the symptoms. If your vehicle is stalling or misfiring, experiencing power loss or sluggish acceleration, or exhibiting any other common issue, take note of the symptoms and when they occur.

2. Check for error codes: Many issues can be diagnosed using a diagnostic tool that reads error codes from your vehicle's computer. Check for any error codes related to the symptoms you are experiencing.

3. Inspect related components: Once you have identified the symptoms and any error codes, inspect the components related to the issue. For example, if you are experiencing power loss, check the air filter, fuel filter, and fuel pump.

4. Test components: Test the components that you suspect may be causing the issue. For example, you can test the fuel pump by checking the fuel pressure.

5. Consult a mechanic: If you are unable to identify the issue or the components causing the issue, consult a mechanic. A qualified mechanic will be able to diagnose the issue and recommend solutions.

6. Repair or replace components: Once you have identified the issue and the components causing the issue, repair or replace the components as necessary.

By following these steps, you can diagnose common issues with your Daihatsu Cast and ensure that your vehicle is running smoothly. It is important to address any issues promptly to prevent further damage and ensure the safety and reliability of your vehicle.

3.3. Recommended solutions and replacement parts

When it comes to addressing common issues with the Daihatsu Cast, the appropriate solution and replacement parts will depend on the specific problem that needs to be resolved. For example, if the issue is related to engine stalling or misfiring, the recommended solution may involve replacing faulty spark plugs, ignition coils, or fuel injectors. If the problem is related to power loss or sluggish acceleration, the solution may involve replacing a dirty air filter or a faulty throttle body.

In the case of transmission problems, the recommended solution may involve replacing damaged or worn out transmission components such as the clutch, torque converter, or transmission fluid. For electrical issues, solutions may include replacing a dead battery, faulty alternator, or malfunctioning sensors.

For suspension and steering issues, the appropriate solution may involve replacing worn-out shocks or struts, faulty ball joints, or damaged steering components. In the case of engine oil consumption, the solution may involve replacing the oil control valve or piston rings. If the fuel pump is failing, the recommended solution may involve replacing the pump itself or any related components that may be contributing to the issue.

It's important to note that using high-quality replacement parts is crucial for ensuring the long-term health of your Daihatsu Cast. OEM (original equipment manufacturer) parts are typically recommended, as they are specifically designed for your vehicle and are known for their durability and reliability. However, aftermarket parts from reputable brands may also be a good option, as long as they meet or exceed the quality standards set by the original manufacturer.

Overall, to ensure proper diagnosis and effective solutions for common issues with the Daihatsu Cast, it's important to seek the assistance of a qualified mechanic who has experience working with this particular vehicle model. This will help ensure that the right diagnostic tools and techniques are used, and that any necessary repairs or replacement parts are installed correctly.

4. Maintenance and prevention

4.1. Regular maintenance schedule for the Daihatsu Cast

To ensure the long-term health and reliability of your Daihatsu Cast, it is important to follow a regular maintenance schedule. The following is a general maintenance schedule for the Daihatsu Cast:

1. Oil and filter change: The engine oil and oil filter should be changed every 5,000 to 7,500 kilometers or every 6 months, whichever comes first. This will help to ensure that the engine remains well-lubricated and running smoothly.

2. Air filter replacement: The air filter should be replaced every 15,000 kilometers or every year, whichever comes first. A dirty air filter can reduce engine performance and fuel efficiency.

3. Spark plug replacement: The spark plugs should be replaced every 30,000 kilometers or every 2 years, whichever comes first. Worn spark plugs can cause misfires, poor fuel efficiency, and other engine problems.

4. Brake system maintenance: The brake system should be inspected and maintained regularly, including checking the brake pads, rotors, and fluid level. This will help to ensure that the brakes are working effectively and prevent premature wear and tear.

5. Suspension and steering maintenance: The suspension and steering systems should be inspected and maintained regularly, including checking the shock absorbers, struts, and steering components. This will help to ensure a smooth and comfortable ride, as well as prevent premature wear and tear.

6. Cooling system maintenance: The cooling system should be inspected and maintained regularly, including checking the coolant level and quality, as well as the hoses, radiator, and water pump. This will help to prevent overheating and other engine problems.

7. Transmission fluid replacement: The transmission fluid should be replaced every 60,000 kilometers or every 4 years, whichever comes first. This will help to ensure that the transmission is shifting smoothly and prevent premature wear and tear.

By following this regular maintenance schedule, you can help to prevent common issues from arising with your Daihatsu Cast and ensure that it runs smoothly and reliably for many years to come.

4.2. Tips for preventing common issues

To prevent common issues with the Daihatsu Cast, regular maintenance is key. Some tips for preventing issues include:

1. Regularly checking and changing the engine oil and oil filter: Regular oil changes can help prevent engine damage and prolong the life of the engine.

2. Keeping the cooling system in good condition: The cooling system is essential for regulating the engine temperature, so it's important to ensure it's in good working order. This includes checking coolant levels, hoses, and the radiator.

3. Paying attention to the brake system: Brake pads, rotors, and calipers should be inspected regularly and replaced when needed. This ensures safe and reliable braking performance.

4. Keeping the tires properly inflated: Proper tire pressure is essential for maintaining traction and preventing premature tire wear.

5. Checking and replacing the air filter: A dirty air filter can cause poor engine performance and reduced fuel efficiency.

6. Addressing any warning lights: If a warning light appears on the dashboard, it's important to address it promptly. Ignoring warning lights can lead to more serious issues down the road.

By following these tips and adhering to the manufacturer's recommended maintenance schedule, drivers can help prevent common issues and keep their Daihatsu Cast running smoothly.

4.3. Recommended upgrades or modifications

If you are looking to upgrade or modify your Daihatsu Cast, there are a few options available to you. Here are some of the most popular upgrades and modifications:

1. Suspension Upgrades: Many Daihatsu Cast owners choose to upgrade their suspension system to improve ride quality and handling. Some popular options include lowering springs or coilovers for a sportier look and improved handling, or air suspension for a more comfortable ride.

2. Performance Exhaust: Upgrading the exhaust system on your Daihatsu Cast can improve performance and give it a more aggressive sound. Aftermarket exhausts are available in a variety of materials and designs, and can be easily installed by a professional.

3. Cold Air Intake: A cold air intake system can improve your engine's performance by increasing the amount of cool air that enters the engine, resulting in more power and better fuel efficiency.

4. Brake Upgrades: Upgrading your brake system can improve stopping power and reduce brake fade, especially if you plan on driving your Daihatsu Cast on a track. Options include high-performance brake pads, rotors, and calipers.

5. Wheel and Tire Upgrades: Upgrading your wheels and tires can not only improve the appearance of your Daihatsu Cast, but also improve performance and handling. Wider wheels and lower profile tires can improve grip and handling, while lighter weight wheels can reduce unsprung weight and improve acceleration.

It's important to note that any modifications made to your Daihatsu Cast should be done with caution and with consideration to the overall safety and reliability of the vehicle. Be sure to do your research and consult with professionals to ensure that any modifications are done properly and safely.

5. Conclusion

5.1. Summary of common issues and solutions

Throughout its two generations, the Daihatsu Cast has had its fair share of common issues. In the first generation (2015-2018), transmission problems, electrical issues, suspension and steering problems were reported. In the second generation (2019-present), engine oil consumption, fuel pump failure, brake system problems, and exhaust system issues have been reported.

To diagnose these common issues, specific tools and equipment may be required, including an OBD-II scanner, a diagnostic computer, and specialized gauges. Proper steps must be followed for diagnosis, such as checking for error codes, testing components, and inspecting for visible signs of wear and tear.

For many of the common issues, recommended solutions may include replacing faulty parts with high-quality replacements from trusted manufacturers. For example, transmission issues may be resolved by replacing the transmission fluid, flushing the system, and replacing any worn-out components. In cases of engine oil consumption, replacing piston rings, valve seals, or other engine components may be necessary.

Preventative maintenance is key to avoiding common issues with the Daihatsu Cast. Regular maintenance should include oil changes, brake pad replacements, tire rotations, and fluid level checks. Regularly inspecting the vehicle for any signs of wear and tear can also help catch potential issues before they become major problems.

While upgrades and modifications may not be necessary for all Daihatsu Cast owners, some recommended upgrades include installing a high-quality air filter, upgrading the brake system, and adding a cold air intake.

5.2. Importance of addressing issues promptly

Promptly addressing issues with your Daihatsu Cast can save you time and money in the long run. Ignoring or delaying repairs can lead to more serious problems that require more extensive and expensive repairs. Additionally, issues that affect the safety and reliability of your vehicle, such as brake problems or steering issues, should be addressed immediately to avoid accidents or breakdowns on the road.

Regular maintenance and prompt attention to any issues can also extend the lifespan of your Daihatsu Cast and help it run smoothly. It is important to stay on top of routine maintenance tasks such as oil changes, brake checks, and tire rotations, as well as addressing any unusual sounds or performance issues as soon as they arise.

By taking care of your Daihatsu Cast and addressing any issues promptly, you can ensure that your vehicle remains reliable, safe, and efficient for years to come.

5.3. Future outlook for the Daihatsu Cast

The Daihatsu Cast has been a popular mini car since its debut in 2015, offering an affordable and practical option for city driving. While the first-generation had its fair share of issues, the second-generation Daihatsu Cast has addressed many of those problems and has been well-received by consumers.

Looking to the future, the Daihatsu Cast is expected to continue to be a strong competitor in the mini car market. As environmental concerns continue to grow, there may be a shift towards electric or hybrid vehicles, and it's possible that Daihatsu will develop an eco-friendly version of the Cast.

Additionally, advancements in technology and safety features may also be incorporated into future models of the Daihatsu Cast, such as more advanced driver assistance systems and connectivity options.

Overall, the future outlook for the Daihatsu Cast looks promising, as it continues to offer a practical and affordable option for urban driving, while also adapting to changing market demands and technological advancements.

Example List of Daihatsu Cast Engine Error Codes and Descriptions

Engine Code/NameEngine Specs (L, Fuel, HP)Part CarError CodeDescription
1KR-FE1.0 L, Gasoline, 69 HPIgnition SystemP0300Random/Multiple Cylinder Misfire Detected
1KR-FE1.0 L, Gasoline, 69 HPThrottle BodyP0120Throttle/Pedal Position Sensor/Switch 'A' Circuit Malfunction
1KR-FE1.0 L, Gasoline, 69 HPFuel SystemP0171System Too Lean (Bank 1)
1KR-FE1.0 L, Gasoline, 69 HPExhaust SystemP0420Catalyst System Efficiency Below Threshold (Bank 1)
1KR-FE1.0 L, Gasoline, 69 HPEngine Control ModuleP0607Control Module Performance
KF-VE1.0 L, Gasoline, 69 HPIgnition SystemP0301Cylinder 1 Misfire Detected
KF-VE1.0 L, Gasoline, 69 HPThrottle BodyP0121Throttle/Pedal Position Sensor/Switch 'A' Circuit Range/Performance Problem
KF-VE1.0 L, Gasoline, 69 HPFuel SystemP0193Fuel Rail Pressure Sensor Circuit High Input
KF-VE1.0 L, Gasoline, 69 HPExhaust SystemP0421Warm Up Catalyst Efficiency Below Threshold (Bank 1)
KF-VE1.0 L, Gasoline, 69 HPEngine Control ModuleP0685ECM/PCM Power Relay Control Circuit/Open
KF-DET1.0 L, Gasoline, 98 HPIgnition SystemP0302Cylinder 2 Misfire Detected
KF-DET1.0 L, Gasoline, 98 HPThrottle BodyP0122Throttle/Pedal Position Sensor/Switch 'A' Circuit Low Input
KF-DET1.0 L, Gasoline, 98 HPFuel SystemP0191Fuel Rail Pressure Sensor Circuit Range/Performance Problem
KF-DET1.0 L, Gasoline, 98 HPExhaust SystemP0422Main Catalyst Efficiency Below Threshold (Bank 1)
KF-DET1.0 L, Gasoline, 98 HPEngine Control ModuleP0106Manifold Absolute Pressure/Barometric Pressure Circuit Range/Performance Problem
JB-DET1.3 L, Gasoline, 98 HPIgnition SystemP0303Cylinder 3 Misfire Detected
JB-DET1.3 L, Gasoline, 98 HPThrottle BodyP0123Throttle/Pedal Position Sensor/Switch 'A' Circuit High Input
JB-DET1.3 L, Gasoline, 98 HPFuel SystemP0172System Too Rich (Bank 1)
JB-DET1.3 L, Gasoline, 98 HPExhaust SystemP0430Catalyst System Efficiency Below Threshold (Bank 2)
JB-DET1.3 L, Gasoline, 98 HPEngine Control ModuleP0135O2 Sensor Heater Circuit Malfunction (Bank 1, Sensor 1)
KF-ZZ1.0 L, Gasoline, 72 HPIgnition SystemP0304Cylinder 4 Misfire Detected
KF-ZZ1.0 L, Gasoline, 72 HPThrottle BodyP0222Throttle/Pedal Position Sensor/Switch 'B' Circuit Low Input
KF-ZZ1.0 L, Gasoline, 72 HPFuel SystemP0128Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)
KF-ZZ1.0 L, Gasoline, 72 HPExhaust SystemP0137O2 Sensor Circuit Low Voltage (Bank 1, Sensor 2)
KF-ZZ1.0 L, Gasoline, 72 HPEngine Control ModuleP0113Intake Air Temperature Circuit High Input
3NR-VE1.0 L, Gasoline, 70 HPIgnition SystemP0305Cylinder 5 Misfire Detected
3NR-VE1.0 L, Gasoline, 70 HPThrottle BodyP0223Throttle/Pedal Position Sensor/Switch 'B' Circuit High Input
3NR-VE1.0 L, Gasoline, 70 HPFuel SystemP0456Evaporative Emission System Leak Detected (Very Small Leak)
3NR-VE1.0 L, Gasoline, 70 HPExhaust SystemP0141O2 Sensor Heater Circuit Malfunction (Bank 1, Sensor 2)
3NR-VE1.0 L, Gasoline, 70 HPEngine Control ModuleP0130O2 Sensor Circuit Malfunction (Bank 1, Sensor 1)
1KR-VET1.0 L, Gasoline, 98 HPThrottle BodyP2119Throttle Actuator Control Throttle Body Range/Performance
1KR-VET1.0 L, Gasoline, 98 HPFuel SystemP0087Fuel Rail/System Pressure Too Low
1KR-VET1.0 L, Gasoline, 98 HPExhaust SystemP0420Catalyst System Efficiency Below Threshold (Bank 1)
1KR-VET1.0 L, Gasoline, 98 HPEngine Control ModuleP0101Mass or Volume Air Flow Circuit Range/Performance Problem
1KR-FE1.0 L, Gasoline, 69 HPIgnition SystemP0302Cylinder 2 Misfire Detected
1KR-FE1.0 L, Gasoline, 69 HPThrottle BodyP0121Throttle/Pedal Position Sensor/Switch 'A' Circuit Range/Performance Problem
1KR-FE1.0 L, Gasoline, 69 HPFuel SystemP0441Evaporative Emission Control System Incorrect Purge Flow
1KR-FE1.0 L, Gasoline, 69 HPExhaust SystemP0136O2 Sensor Circuit Malfunction (Bank 1, Sensor 2)
1KR-FE1.0 L, Gasoline, 69 HPEngine Control ModuleP0133O2 Sensor Circuit Slow Response (Bank 1, Sensor 1)
2NR-VE1.3 L, Gasoline, 95 HPIgnition SystemP0306Cylinder 6 Misfire Detected
2NR-VE1.3 L, Gasoline, 95 HPThrottle BodyP0122Throttle/Pedal Position Sensor/Switch 'A' Circuit Low Input
2NR-VE1.3 L, Gasoline, 95 HPFuel SystemP0442Evaporative Emission Control System Leak Detected (Small Leak)
2NR-VE1.3 L, Gasoline, 95 HPExhaust SystemP0138O2 Sensor Circuit High Voltage (Bank 1, Sensor 2)
2NR-VE1.3 L, Gasoline, 95 HPEngine Control ModuleP0106Manifold Absolute Pressure/Barometric Pressure Circuit Range/Performance Problem
KF-VE1.0 L, Gasoline, 70 HPThrottle BodyP2118Throttle Actuator Control Motor Current Range/Performance
KF-VE1.0 L, Gasoline, 70 HPFuel SystemP0171System Too Lean (Bank 1)
KF-VE1.0 L, Gasoline, 70 HPExhaust SystemP0420Catalyst System Efficiency Below Threshold (Bank 1)
KF-VE1.0 L, Gasoline, 70 HPEngine Control ModuleP0113Intake Air Temperature Circuit High Input

FAQ: Common Issues and Troubleshooting Solutions for the Daihatsu Cast

What are the common engine problems with the Daihatsu Cast?

Some of the most common engine problems with the Daihatsu Cast include oil leaks, overheating, and power loss. These issues can be caused by a variety of factors such as a lack of regular maintenance, faulty components, or improper driving habits.

What years/models of the Daihatsu Cast are known for engine problems?

The engine problems in the Daihatsu Cast are not specific to any particular year or model. However, it is important to note that regular maintenance and proper driving habits can go a long way in preventing engine problems from occurring.

What should I do if my Daihatsu Cast is experiencing transmission problems?

If your Daihatsu Cast is experiencing transmission problems, it is important to take it to a trusted mechanic for diagnosis and repair. Common transmission problems in the Daihatsu Cast include slipping gears, harsh shifting, and unusual noises while driving.

Are there any preventative measures I can take to avoid electrical problems in my Daihatsu Cast?

Regular maintenance and inspection can help prevent electrical problems in your Daihatsu Cast. It is important to have your battery, alternator, and other electrical components checked regularly, especially if you notice any warning signs such as dimming lights or difficulty starting the vehicle.

What are some common brake problems in the Daihatsu Cast?

Common brake problems in the Daihatsu Cast include squeaking or grinding noises while braking, a soft or spongy brake pedal, and pulsation or vibration in the brake pedal. These issues can be caused by worn brake pads, damaged rotors, or other brake system components.

What should I do if I notice suspension or steering problems in my Daihatsu Cast?

If you notice suspension or steering problems in your Daihatsu Cast, it is important to have it inspected by a qualified mechanic. Common issues include steering wheel vibrations, uneven tire wear, and a bouncy or unstable ride.

How can I troubleshoot issues with my Daihatsu Cast through visual inspection?

Visual inspection is an important part of troubleshooting issues with your Daihatsu Cast. You can check for signs of wear or damage in the engine components, suspension system, and brake system. Additionally, you can check for fluid leaks or signs of corrosion.

What diagnostic tests should be performed to identify problems in my Daihatsu Cast?

Diagnostic tests such as a computer scan, compression test, and leak-down test can help identify problems in your Daihatsu Cast. These tests can reveal issues with the engine, transmission, and other systems.

What are some preventative maintenance tips to keep my Daihatsu Cast running smoothly?

Regular maintenance is key to keeping your Daihatsu Cast running smoothly. This includes regular oil changes, tire rotations, and brake inspections. It is also important to follow the manufacturer's recommended maintenance schedule and address any issues promptly.

What are some common engine problems with the Daihatsu Cast?

The Daihatsu Cast is known to experience issues with its engines, including oil leaks, overheating, and poor fuel efficiency. These problems can be caused by a variety of factors, such as worn-out gaskets, faulty sensors, or clogged fuel injectors. The specific models and years affected by these problems may vary.

How do I diagnose a transmission problem in my Daihatsu Cast?

If you are experiencing issues with your Daihatsu Cast's transmission, such as slipping, jerking, or difficulty shifting gears, it may be time for a diagnostic test. A mechanic can use specialized equipment to check for error codes and perform a visual inspection of the transmission system. Depending on the severity of the problem, repairs may involve replacing the transmission fluid, repairing or replacing damaged parts, or even installing a new transmission.

What should I do if my Daihatsu Cast is experiencing electrical problems?

Electrical issues in the Daihatsu Cast can manifest in a number of ways, such as a dead battery, malfunctioning lights or gauges, or a faulty alternator. To diagnose these problems, a mechanic may need to perform tests to determine the source of the issue, such as checking the battery's charge or testing the wiring and electrical components. Depending on the problem, repairs may involve replacing a specific part or performing more extensive rewiring work.

What are some common suspension and steering problems with the Daihatsu Cast?

Suspension and steering problems in the Daihatsu Cast can cause issues such as uneven tire wear, difficulty steering, and a rough ride. These problems can be caused by a variety of factors, such as worn-out shocks or struts, damaged ball joints or tie rods, or problems with the power steering system. Depending on the cause of the issue, repairs may involve replacing specific components or performing more extensive suspension and steering work.

How can I diagnose and fix brake problems in my Daihatsu Cast?

Brake problems in the Daihatsu Cast can cause issues such as squeaking or grinding noises, difficulty stopping, or a vibrating brake pedal. To diagnose these problems, a mechanic may perform a visual inspection of the brake system, check for error codes, or perform brake tests to determine the source of the problem. Repairs may involve replacing brake pads, rotors, or calipers, or performing more extensive brake work.

What preventative maintenance should I perform on my Daihatsu Cast?

To keep your Daihatsu Cast running smoothly and prevent issues from arising, it is important to perform regular preventative maintenance. This can include tasks such as changing the oil and air filter, checking and topping off fluids, inspecting the brakes and suspension, and performing regular tune-ups. Consult your owner's manual or a trusted mechanic for more detailed information on preventative maintenance tasks specific to your Daihatsu Cast.

What are some common electrical problems with the Daihatsu Cast?

Common electrical problems with the Daihatsu Cast include issues with the battery, alternator, starter motor, and wiring. These issues can result in difficulties starting the vehicle, dimming headlights, and other electrical malfunctions.

What are some common suspension and steering issues with the Daihatsu Cast?

Some common suspension and steering issues with the Daihatsu Cast include problems with the shocks, struts, and ball joints. These issues can lead to a bumpy ride, decreased handling, and uneven tire wear. Problems with the power steering system can also occur, resulting in difficulty steering the vehicle.

What are some common brake problems with the Daihatsu Cast?

Common brake problems with the Daihatsu Cast include issues with the brake pads, rotors, and calipers. These issues can result in squeaking or grinding noises when braking, reduced braking performance, and uneven wear on the brake components.

How can I troubleshoot issues with my Daihatsu Cast using visual inspection?

Visual inspection can be used to troubleshoot a variety of issues with the Daihatsu Cast. For example, if you notice fluid leaks, rust, or damage to the exterior of the vehicle, this can indicate potential issues that need to be addressed. Additionally, you can inspect the engine and other components for signs of wear or damage.

How can diagnostic testing help identify issues with my Daihatsu Cast?

Diagnostic testing involves using specialized equipment to scan the vehicle's computer and identify any error codes that may be present. These codes can provide insight into potential issues with the engine, transmission, electrical system, and other components. By identifying these issues early, you can address them before they cause more serious problems.

What are some common replacements that may be necessary for the Daihatsu Cast?

Common replacements that may be necessary for the Daihatsu Cast include items such as spark plugs, brake pads, air filters, and tires. More serious issues may require more extensive repairs, such as replacing the transmission or engine components. It's important to address any issues as soon as they arise to prevent further damage to the vehicle.

What preventative maintenance can I perform to keep my Daihatsu Cast running smoothly?

To keep your Daihatsu Cast running smoothly, it's important to perform regular preventative maintenance. This can include changing the oil and other fluids at regular intervals, replacing air filters and other components as needed, and keeping the tires properly inflated and aligned. Additionally, regular cleaning and waxing of the exterior can help prevent rust and other issues.

What are the common brake problems in Daihatsu Cast?

The common brake problems in Daihatsu Cast include worn-out brake pads and rotors, brake fluid leakage, and damaged brake calipers. These issues can lead to decreased braking performance and may compromise the safety of the vehicle.

How can I identify a suspension and steering problem in my Daihatsu Cast?

A suspension and steering problem in a Daihatsu Cast may manifest as uneven tire wear, excessive bouncing or swaying of the vehicle, or difficulty in steering or turning. You may also hear clunking or knocking sounds when driving over bumps or making turns.

What should I do if my Daihatsu Cast's engine is overheating?

If your Daihatsu Cast's engine is overheating, immediately turn off the engine and let it cool down. Check the coolant level and make sure there are no leaks. If the coolant level is low, add more coolant and check for leaks again. If the issue persists, have your vehicle inspected by a qualified mechanic.

Can I replace the damaged electrical components in my Daihatsu Cast myself?

While it is possible to replace electrical components in your Daihatsu Cast yourself, it is recommended to have a qualified mechanic perform the repairs to avoid further damage or potential safety hazards.

What should I do if my Daihatsu Cast's transmission is slipping?

If your Daihatsu Cast's transmission is slipping, you should have it inspected by a qualified mechanic as soon as possible. The issue may be caused by low transmission fluid, worn-out gears or clutches, or a malfunctioning transmission control module.

What is the recommended maintenance schedule for a Daihatsu Cast?

The recommended maintenance schedule for a Daihatsu Cast may vary depending on the model, year, and engine type. However, it typically includes regular oil changes, brake inspections, tire rotations, and fluid checks. It is recommended to refer to the owner's manual or consult with a qualified mechanic for specific maintenance recommendations.

What are some common suspension issues with the Daihatsu Cast?

Some common suspension issues with the Daihatsu Cast include knocking or clunking noises from the suspension, uneven tire wear, and a bouncy ride. These issues may be caused by worn or damaged shock absorbers, struts, or suspension bushings.

What should I do if I experience transmission problems with my Daihatsu Cast?

If you experience transmission problems with your Daihatsu Cast, it is important to have it diagnosed by a qualified mechanic. The issue could be caused by a number of factors such as low transmission fluid, a faulty solenoid, or a worn clutch. Depending on the severity of the issue, repairs could range from a simple fluid change to a complete transmission overhaul.

How can I prevent brake issues with my Daihatsu Cast?

Regular brake maintenance is key to preventing brake issues with your Daihatsu Cast. This includes having your brakes inspected at least once a year, replacing brake pads and rotors as needed, and flushing the brake fluid every 2-3 years. It is also important to avoid harsh braking, which can cause excessive wear on the brakes.

What are some electrical problems that can occur in a Daihatsu Cast?

Some common electrical problems in a Daihatsu Cast include issues with the battery, alternator, and starter. These issues may be caused by a faulty component or a wiring issue. Additionally, issues with the car's lighting system or power windows may also occur.

How can I troubleshoot visual engine problems in my Daihatsu Cast?

One way to troubleshoot visual engine problems in your Daihatsu Cast is to check the engine oil level and condition. A low oil level or dirty oil may indicate a problem with the engine. Additionally, inspecting the engine for signs of leaks or corrosion may help identify issues early on.

What are some common engine problems in the Daihatsu Cast?

Some common engine problems in the Daihatsu Cast include issues with the timing belt, overheating, and poor performance. These issues may be caused by a number of factors such as a faulty sensor, a clogged air filter, or a damaged spark plug. Regular maintenance and prompt diagnosis and repair of issues can help prevent more serious problems from occurring.


Brian Wong - Senior Reviews Editor of cars-directory.net

Brian Wong / Author

Brian Wong is an accomplished automotive journalist and editor with a passion for cars. With over a decade of experience in the industry, he has established himself as a trusted voice in the automotive community. Brian has written extensively about a wide range of topics in the field, from the latest trends in car design to innovative safety features and emerging technologies. As a senior reviews editor, he is responsible for test driving and analyzing the latest cars on the market, providing readers with accurate and objective reviews. His articles are widely read and respected for their depth of knowledge and analysis. Brian is committed to staying at the forefront of the latest developments in the automotive industry, and is dedicated to sharing his expertise and insights with his readers.



Updated on April 16, 2024